The Next Leap in Machine Building: When Motion Control Meets Edge Computing
Categories

The Next Leap in Machine Building: When Motion Control Meets Edge Computing

Instead of combining multiple devices from different vendors, machine builders can consolidate PLC logic, motion control, industrial communication, and edge computing into a single platform.
The Next Leap in Machine Building: When Motion Control Meets Edge Computing
Case Details

For decades, machine builders have followed a familiar architecture: a PLC for logic, a dedicated motion controller for servo synchronization, an industrial PC for visualization or data processing, and often an additional gateway for cloud connectivity.

It works—but it also means more hardware, more wiring, more software platforms, and more time spent integrating everything together.

Today's machines demand far more than reliable motion control. They need faster product changeovers, tighter synchronization, real-time connectivity, and the flexibility to evolve with future manufacturing requirements.

A new architecture is emerging: Unified Motion Control & Edge Computing.

1. Motion control without unnecessary complexity

Modern machines no longer need to rely on complex mechanical synchronization.

With CODESYS SoftMotion, functions such as Electronic Cam, Electronic Gear, and multi-axis synchronization are implemented entirely in software. Instead of replacing mechanical components or redesigning transmission systems, engineers simply update motion profiles within the control software.

The result is:

  • Higher machine flexibility
  • Less mechanical wear
  • Faster commissioning
  • Shorter product changeover time
  • Lower maintenance costs

Whether you're building packaging machines, lithium battery equipment, textile machinery, converting machines, or industrial robots, software-defined motion makes equipment more adaptable, more efficient, and easier to maintain.

2. One platform. One engineering environment.

Instead of managing separate systems for PLC logic, motion control, industrial communication, and edge applications, everything runs on a single industrial platform.

Built on the globally adopted IEC 61131-3 standard, engineers continue using familiar programming languages such as ST, LD, and FBD, while gaining access to the complete SoftMotion library, EtherCAT motion control, industrial networking, and edge computing capabilities.

One engineering environment. One runtime. One platform.

3. Motion, connectivity, and edge computing—working together

Once motion control runs on an edge computing platform, adding intelligent functionality becomes much simpler.

Machine data, axis positions, alarms, and production status can be published directly, eliminating the need for additional gateway hardware.

The same platform can also handle protocol conversion, local data processing, remote monitoring, database applications, and even AI-powered functions when required—all without increasing system complexity.

The result?

A machine that is not only fast and precise, but also easier to build, easier to maintain, and ready for the next generation of industrial automation.

Machine builders benefit from:

  • ✅ Electronic Cam and Electronic Gear for flexible machine design
  • ✅ High-performance EtherCAT motion control with multi-axis synchronization
  • ✅ Reduced hardware, wiring, and cabinet space
  • ✅ Faster software development using a unified engineering platform
  • ✅ Built-in industrial connectivity for IIoT and remote maintenance
  • ✅ A scalable platform ready for future edge computing and AI applications

Available Today

The BLIIOT ARMxy and EdgePLC series support CODESYS SM Motion Edition, providing machine builders with a unified platform that combines PLC control, SoftMotion, industrial communication, and edge computing in one solution.

Rather than being limited to a single hardware model, the platform is available across multiple controller configurations with different processing performance, memory options, communication interfaces, and I/O expansion capabilities—all sharing the same CODESYS engineering environment.

The platform includes:

  • CODESYS Runtime V3.5 with the complete SoftMotion library
  • Built-in EtherCAT Master for high-performance multi-axis motion control
  • Linux-based edge computing with optional 4G, Wi-Fi, and flexible local or distributed I/O expansion
  • A scalable hardware portfolio for applications ranging from compact machines to high-performance automation systems

Instead of combining multiple devices from different vendors, machine builders can consolidate PLC logic, motion control, industrial communication, and edge computing into a single platform—while retaining the flexibility to scale as machine requirements grow.

Motion control is no longer just about moving axes.

It's about building machines that are simpler, smarter, and ready for the future of industrial automation.

Leave a message
FirstName *
LastName *
Email *
Message *
Code *
Verification Code
We use Cookie to improve your online experience. By continuing browsing this website, we assume you agree our use of Cookie.